ADG Predictive Industrial Analytics ingests sensor, telemetry and maintenance data, detects anomalies and predicts failures.
We integrate with CMMS/TOiR/EAM so your engineers receive actionable tasks, not just dashboards.
🔸 Fewer emergency stops. 🔸 Lower maintenance costs through planning. 🔸 Clear ROI from sensors and telemetry. 🔸 Transparency for management (what will fail, when and why). 🔸 Integration with existing maintenance tools. 🔸 Basis for digital twin in future.
Do you have data in OPC/MQTT/CSV that no one uses? We connect and normalize it.
Do you know which assets are close to failure? We score each asset by real condition.
Do you want to know 'when' not just 'what broke'? We build RUL/failure probability models.
Do you know how much money downtime costs you daily? We calculate OEE and losses.
Do your engineers see problems only in SCADA? We send alerts to where they work.
Do you want predictive tasks to appear in your system automatically? We create maintenance tickets directly.
Do you need to show ROI from sensors? We show prevented failures and saved money.
Do you have security constraints? We deploy locally.
Connect OPC/MQTT/CSV, fix timebases and units, buffer bursts, and write to a time-series store with retention tiers.
Health baselines
Compute per-asset baselines and anomaly scores. Validate with technicians so scores reflect real wear, not math quirks.
Failure models
Train RUL/failure probability with simple, testable features. Calibrate thresholds to business cost of false alarms vs misses.
Actions, not charts
Alerts pipe into CMMS/EAM as tickets with asset, reason and due-by. Operators never need to open a dashboard to act.
Pilot in prod
Run on a small line, verify prevented stops and spare savings. Iterate until ops say alerts are useful and timed right.
Scale-out
Roll to more assets, add vendor feeds, set rolling retrain jobs and monitoring for model drift.
Managed analytics (optional)
Own retraining, drift and ROI tracking, quarterly threshold review and component aging insights.
Documentation & Reporting (optional)
We produce lean, engineer-first artifacts that can scale to audit grade if needed - diagrams, IaC refs, runbooks, SLO dashboards, and change logs. Evidence packs are versioned and reproducible: links point to live systems or CI exports, not slides. Scope is tailored per client - from a 1-page ops sheet to a full compliance bundle with test replays and data lineage. If you prefer, we keep it minimal and focus on code and metrics only.